On Site & In Situ Machining

Destec Engineering are able to provide a wide range of on site and in-situ machining solutions including flange facing, stud removal, seal seat machining, line-boring, milling, drilling and many more. Our range of portable machinery and experienced technicians enable us to provide a versatile, global, 24hr service. Fast response on site and in-situ machining is helping to minimise downtime whilst providing cost effective solutions during routine maintenance and emergency shutdowns.  We specialise in operating in the following industries.  Water, Power Generation, Offshore, Oil Refinery, and Chemical.

Destec’s on site machining services can make significant savings on heavy plant construction, modifications and maintenance.

Our engineers co-operate with clients on new plant and modifications, to give the most viable solutions for on-site machining.

The service division offers a rapid response for maintenance and breakdown situations.

Destec On Site Machining Includes

Facing – Destec portable machines are equipped with variable speeds and automatic feeds to give good accurate surface finishes. Power feed tool posts can be set for tapers, profiles, spigots and boring.

Oval Facing – For manways including spigoted joints. Destec’s purpose built machines generate true elipses and machine to both fine and ‘gramaphone groove’ finishes.

Boring – Precision in line boring in any plane.

Pipe Cutting and Weld Preperation – Destec’s patented tooling system will cut the thickest pipes in the hardest materials.

Milling – Universal milling machines that cut in any position with large feed ranges to limit set ups.

Keyway Cutting – Direct on to shafts with minimum clearance required.

Drilling and Reaming – We have portable equipment to cover all diameters and depths.

Thread Cutting and Tapping – Screw cutting of internal threads in either smooth bores or the rectification of damaged threads. We also machine tap when required.

Trepanning – Machines can be adapted for trepanning to reduce machining cost and down time.

Regenerator and Vessel Head Removal – Destec has machines designed and developed in-house to machine through large vessel heads including refractory linings.

Welding – Welders are available for on-site welding including weld overlay work

Destec has carried out On-Site Machining in many Industries including the following: great smart fast

WATER

  • Anglian Water
  • Yorkshire Water

On Site Machining in this industy includes coupling modifications & keyway recutting on Motor drive shafts Drilling out & retapping broken studs from flange On bottom of Archimedes Screw Pipe cutting & preparing BREWING Carlsberg Northampton
Bass Burton on Trent
Robert Cairns Liverpool Flap valves on Fermentation Vessels Flanges on stirring paddles on Hop drier Machining Vessel Faces for new mixers STEEL Corus Scunthorpe
Corus Stocksbridge Line Boring gearboxes, mill stand bores & milling sides to accept new wear plates Removal of broken bolts & studs  Drilling new holes in blast furnace  Remachining taper seats in blast furnace  Line Boring on cranes & lineshafts

POWER GENERATION

  • Powergen
  • National Power
  • TXU Energy
  • Innogy
  • AES
  • AEP
  • Alstom
  • GE
  • Eon
  • Uniper Energy
  • EDF
  • Scottish Power

Pipe Cutting & Preparing Flange Refacing Line Boring feed pumps and turbine casings Leak Sealing Pump & HP Heater Conversion / Destec Seals Removal of seized & broken studs Drilling & Screwcutting Milling flat gearbox baseplates, coal mills  Oval Manways, Remachining seal / door faces  Heat exchanger tube & plate mods

Offshore industry

  • UK North Sea
  • UK Southern North Sea (Shell , Amec , Baker Hughes, Eon & Perenco)
  • Norwegian sector (Statoil & Conoco Phillips)
  • Australia (Woodside Energy)
  • Malaysia (SBM Offshore, FPSO Ventures)
  • Thailand (PTTEP & Mubadla)

QUARRIES

  • English China Clay
  • Opencast Mine
  • ‘Big Geordie’

Crane Bores on Excavators  Line Boring of travel shaft bore on large face shovel  Line Boring bores in top half of walking dragline Cutting & prepping on boomtubes (65 cubic yard walking dragline)

The Destec site services are backed up by a full team of design engineers equipped with Finite Element Analysis and specialised in-house computer generated programs.

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Refinery & chemical plants

  • BP Coryton Texaco/BP/ESSO/
  • Shell/Yambu/NEREFCO Lindsey Oil Refinery
  • Conoco Immingham
  • CF fertilizer
  • Total Lindsey Oil Refinery
  • Phillips 66
  • Milazzo Refinery, Italy
  • Essar Stanlow refinery
  • BP Grangemouth refinery
  • Mobil Coryton Refinery
  • Nerefco/BP refinery
  • Esso Holland Refinery
  • EXXON Chemicals Holland
  • Exxon Mobil Holland
  • Shell Pernis Holland
  • Esso Fawley refinery
  • Shell Port Dixon Refinery Malaysia
  • Aramco Yambu Refinery, Saudi Arabia
  • Evonik Chemicals, China
  • ADNOC ABK KHUFF Gas Development
  • EcoGreen Chemicals, Indonesia
  • Exxon, China
  • Techno Chemicals, China

Leak Sealing, bolt tensioning, Flange facing Regenerator Head Removal (milling / grinding) Leak Sealing / Regenerator Head Removal  Regenerator Head Removal OFFSHORE Phillips Petroleum
Ekofisk II platform
Welbourne Engineering Foinavon/Schiehallion Inspection, Installation & Supervision of Flanges Internal modifications to Borsig valves Inspection, Installation & Supervision of Flanges

For more information about our products and services call us on 01522 791721 or email us at service@destec.co.uk